Longer Life Against Flakes and Upset
  1. Improvement of Fiber Flow through Analyzation
    A precise shape that allows metal particles to flow without stagnations required for the die to reduce the load on the die and increase its service life. The flow of metal is the same as the flow of water; where there is stagnation, debris will settle.
  2. Optimization of Blank Shape and Reviewing our Molding Methods
    To complete the product, it needs to go through a number of processes to shape it into an ideal form. This means that we must be careful not to apply load to the product at the previous process. We are constantly asking ourselves, "How can we form the ideal shape without placing a load on the next process, and how can we satisfy dimensional accuracy?" We are able to find a solution for precision and intensity by using our strength as a one-stop die manufacturer systematically undertaking the process from designing to manufacturing.

Die Designing

  1. Improvement of die structure and accuracy of setup
  2. Prediction of elastic deformation of dies
  3. Measures for stronger materials for dies
  4. Wear-resistant surface treatment measures
  5. Countermeasures against layer defects in die manufacturing process

We create a check box for each item and start creating drawings

Once the drawings are completed, a meeting is held within the design group to conduct the verification process.

Upset
Flakes

This is Why You Should Choose Us!

"How can we form the ideal shape without placing a load on the next process, and how can we satisfy dimensional accuracy?" As a company systematically undertaking the process from designing to manufacturing, we, HIRAOKA HYPER TOOLS, INC. take pride in our process planning while pursuing precision and intensity. Also, regarding our die designing, our designing team consults and inspects by utilizing our analysis software and our in-house developed database software. We will manufacture and provide the best die form with speed by analyzing the data of various materials and shapes we have collected for more than 70 years of experience.